Process development

Distillation database accumulated over 50 years

Every year, we receive 400 to 500 customer requests for used solvent separation and purification. Our proficiency in separation technology stems from our adeptness in creating innovative solvent combinations. Through years of experience, we have amassed extensive data on distillation and can quickly respond to customer requests by running simulations using our own software for distillation and VLE calculations.

Development of Distillation Process Based on Accumulated Expertise

We utilize our accumulated knowledge and experience to develop processes for recycling used solvents provided by our customers, as well as upgrading new liquids through distillation (to improve purity, remove metals, etc.).
During the sample testing phase, we analyze the solutions and conduct distillation tests to determine whether the target solutions can be purified. We also evaluate the thermal stability of the process to ensure safety.
In the final stage of development, we conduct inspections at our factory to determine the optimal distillation flow that considers both quality and cost. Additionally, we prioritize environmental concerns by calculating the amount of carbon dioxide generated during distillation and incineration, which allows us to evaluate the impact of carbon dioxide reduction.

Technology development

Separation and recovery of trace amounts of organic solvents contained in exhaust gas wastewater

Development of functional materials

Our expertise extends to the development of dispersions and sols that effectively disperse microparticles within organic solvents. Alongside organic solvents, we offer comprehensive services tailored to meet specific needs, including concentration and viscosity adjustments, dispersion optimization, dehydration, and the removal of impurities from organic dispersants. We provide sample supplies and consultation services, supporting production across various scales. With a responsive and efficient approach, our team promptly addresses sample development requests.

Development policy

1. Contributions to the Environment: Nippon Refine plays a vital role in mitigating environmental impact, advancing towards a carbon-neutral society, and safeguarding the global environment through the development of underlying technologies and equipment for the recycling and purification of solvents emitted during various production processes.
2. Technical Fields: Nippon Refine develops new processes and products by utilizing energy-saving and electrification technologies such as heat pumps, in addition to separation technologies such as distillation, absorption, extraction, membrane separation, adsorption, and crystallization.
3. High-Performance Chemicals: Nippon Refine develops functional materials such as ultra high purity organic solvents and dispersants used in battery manufacturing to meet customer needs.

Fields of Development

Distillation

Gas Recovery

Distillation concentration and drying

Extraction

Crystallization

Adsorption

membrane separation

organic materials

Biosolvents purification

Pilot Testing and More

We have test facilities at our technical development center to meet a wide range of customer needs. Within these facilities, our pilot plant can conduct scale-up verifications of approximately 200L, simulating a real machine.